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Iron cutting · Batala, Punjab

Iron Cutting

Ironworker and iron cutting machines, 36 to 120 tonne

One frame carrying five stations — punching, flat bar shearing, angle cutting, round and square bar cutting, and notching. Three ironworker sizes plus a dedicated 120 tonne iron cutter, covering light grill work through to heavy structural sections.

36–120 TCapacity
5Work stations
30 / minCutting frequency
4thGeneration, since 1950

The machine

Machine photographs

Machine manufactured by Paras Exports, Batala
Machine manufactured by Paras Exports, Batala

The range

Three capacities

Size is set by the thickest section you cut and the largest hole you punch, not by the lightest.

Some figures for this machine are confirmed against the specific model at order stage and are not published here. Ask for the full specification sheet and we will send it the same day.

QA34 series ironworker

QA34-08B · QA34-10B · QA34-12B
ModelQA34-08BQA34-10BQA34-12B
Max punching force360 kN / 36 T500 kN / 50 T900 kN / 90 T
Cutting frequency30 / min30 / min30 / min
Motor power2.2 kW3 kW4 kW
Supply415 V415 V415 V
Overall size900 × 500 × 1100 mm1000 × 600 × 1200 mm1200 × 800 × 1600 mm
Weight500 kg700 kg1,000 kg
Supplied with: standard punch and die set, angle cutting blade, flat bar shear blade and bar cutting station. Additional dies to your sizes on request.

Heavy shearing

Iron cutter machine, QA32-14B

A dedicated heavy cutter rather than a multi-station ironworker. 120 tonne of shear strength through a 5.5 kW motor, taking flat up to 310 × 14 mm, angle to 140 × 140 × 14 mm and channel to GB180. Where the QA34 range is built for variety, this one is built for section size.

QA32-14B iron cutter

120 tonne shear · 35 mm punching
ModelQA32-14B
Shear strength1200 kN / 120 T
Flat cutting310 × 14 mm
Max cut angle steel140 × 140 × 14 mm
Max cut channel steelGB180
Max punching35 mm
Cutting frequency30 / min
Motor power5.5 kW / 7.5 HP
Input voltage415 V
Overall size1250 × 830 × 1680 mm
Weight1,200 kg
Supplied with: one die option set as listed below. The second option can be supplied instead, or both together at extra cost.

Die option 1

  • Channel 100 × 50 × 5 mm
  • Channel 75 × 40 × 5 mm
  • Angle 100 × 100 × 8 mm
  • Round bar Ø 22 mm
  • Square bar 22 × 22 mm

Die option 2

  • Channel 125 × 60 × 6 mm
  • Channel 100 × 50 × 5 mm
  • Channel 75 × 40 × 5 mm
  • Angle 50 × 50 × 6 mm

Hydraulic

Hydraulic iron cutting machines, 60 tonne

Built in Batala rather than imported, and specified the way the trade here actually asks for it. The 60 tonne machine cuts 3 and 4 inch channel, 4 inch angle, 40 mm round and 14 inch flat, and punches round and D holes on the same frame. Double action models drive two stations at once from separate cylinders, so cutting and punching run together.

Hydraulic iron cutting machine, 60 tonne

Single action · double action · pedestal punch
SpecificationSingle actionDouble side punchingPedestal punch
Capacity60 T60 T30 T
Body typeH frameH framePedestal
Working stationsOne at a timeCutting one side, punching the otherPunching only
Cutting capacity
Channel3″ and 4″75 × 38 and 100 × 50 mm
Angle4″ (100 × 100 mm)100 × 100 mm
Round bar40 mm45 mm
Flat cutting14″ (350 mm)350 × 20 mm
Punching
Round holesYesYesYes
D and obround holesYesYesYes
Max plate thickness20 mm20 mm16 mm
Additional die stationSecond die fitted on the side for punching, bending, notching or shearing
Hydraulics
Cylinder size220 mm bore130 mm, four boltApprox. 125 mm bore
PumpHydraulic gear pump, 220 barTwo plungerTwo-stage hydraulic gear pump
Stroke length350 mm75 mm100 mm
General
Motor2.2 kW5.5 kW3 kW
Weight950 kg1,200 kgApprox. 600 kg
Supplied with: round punch and die, D punch and die, channel and angle cutting dies, flat cutting die, motor and starter. Additional die sizes made to your requirement.

Hydraulic or mechanical?

Hydraulic gives full force anywhere in the stroke and starts the cut gently, which suits thick channel and angle. Mechanical is faster and cheaper for lighter repeat work.

Double side punching

Cutting dies on one side of the H frame, punching dies on the other, with a further die station on the side for bending, notching or shearing. One operator works a mixed batch without changing setup.

Pedestal punch, ghoda type

A dedicated single-station punch for hole work alone. Cheaper than a full cutter and simpler for a shop that mainly punches, in round and D shapes.

What it does

Five stations, one machine

Punching

Round, square, oval and slotted holes through plate, flat bar and angle. Dies change quickly, so one machine covers a shop's whole hole range.

Flat bar and plate shearing

Straight cuts in flat bar and plate with an adjustable hold-down, so the cut stays square and the edge stays clean.

Angle cutting

Angle iron cut square or mitred, with a diamond blade that keeps material loss and distortion low.

Round and square bar cutting

Multiple hole sizes in the bar shear so one station covers the common rebar and bar sections.

Notching

Rectangular notches in plate and angle for joints and corners, with gauging stops for repeat work.

Tooling

Dies available

  • Angle 75 mm
  • Angle 100 mm
  • Angle 140 mm
  • Round 25 mm
  • Round 30 mm
  • Round 50 mm
  • Square 20 × 20 mm
  • Channel 100 × 50 mm
  • Channel 125 × 65 mm
  • Punch dies to your hole size

Who buys them

Workshops we supply

  • Fabrication shops
  • Structural steel units
  • Grill and gate makers
  • Construction contractors
  • Shipyard and repair units
  • Agricultural implement makers
  • Railway workshops

Five machines in one

Punch, shear, angle cut, bar cut and notch from a single frame and one motor. Less floor space, one power connection.

Delivered across India

We arrange transport from Batala to your site, so you are not chasing a transporter yourself.

One year warranty

Covered against technical fault for a full year from delivery, on every machine we supply.

Dies to your size

Standard set supplied. Punch and die sets made to your hole sizes and sections on request.

Freight and site visits are charged at actual. Installation is not included in the machine price and can be arranged on request.

Before you enquire

Ironworker buying questions

What is an ironworker machine?
One machine carrying several stations — punching, flat bar shearing, angle cutting, bar cutting and notching. Instead of a separate punch, shear and cut-off saw taking up floor space, a fabrication shop runs all of it from a single frame and a single motor.
Which size do I need?
Work from the thickest section you cut and the largest hole you punch. The 36 tonne suits grill, gate and light fabrication work. The 50 tonne covers most general structural shops. The 90 tonne is for heavy channel, beam and thick plate. Send us the sections you work with and we will confirm.
Can I change the dies myself?
Yes. Punch and die sets change by hand in a few minutes with no special tooling. We supply a standard set and can make dies to your hole size.
Can it cut channel and beam?
Yes, with the appropriate die. Channel dies are available in 100 × 50 and 125 × 65 mm, and larger sections on the bigger machines.
Ironworker or dedicated iron cutter?
The QA34 ironworkers give you five stations in one frame, which suits a shop doing varied work. The QA32-14B is a dedicated cutter with 120 tonne of shear strength, taking heavier sections than any of the ironworkers. If you cut large angle and channel all day, take the cutter.
Mechanical or hydraulic iron cutter?
Mechanical runs off a flywheel and is quicker on repeat work. Hydraulic holds full force at any point in the stroke and starts the cut gently, which is easier on thick channel and angle and on the dies. Batala has been building hydraulic cutters for decades and the 60 tonne is the size most fabrication shops here settle on.
What is a double side punching machine?
The H frame carries cutting dies on one side and punching dies on the other, and a further die can be fitted on the side for bending, notching or shearing. One operator moves between them without changing setup, which on a mixed batch removes most of the handling time.
What supply does it need?
Three phase 415 V throughout. The 36 tonne runs on 2.2 kW, the 50 tonne on 3 kW, the 90 tonne on 4 kW and the QA32-14B cutter on 5.5 kW.

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Specifications are subject to change without notice as machines are continuously improved. Dimensions shown are nominal. Please confirm the final specification on your order acknowledgement.